fully-factored service

Do you know the story behind little rivets on your jeans?

While industry experts surely know the answer, we find that non denim experts do not and find this bit of information rather interesting.

This season jeans are coming back and there doesn´t seem to be any end in sight. Certainly jeans is a garment of which we all have at least one pair in our closet. But have you ever noticed little silver or copper studs all over your jeans and wonder why they are there?

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These are rivets, which are round mental attachments that are especially placed on areas of the jeans that are most likely to be pulled apart by strain or movement and they help hold the fabric together, therefore making them last longer.

These little pieces play an important role in the development of jeans as we see them today. Although denim trousers had been used for many years previously due to the strength of the denim, it was the creation of rivets that led to them becoming a workman´s jeans which then years later became a fashion item.  

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Here is the story of the evolution of your jeans.

In the 1870s, denim was commonly worn by labour workers, but despite the strong denim weave, they were still not resisting strains they were put under during hard labour, namely ripping at the seams. As a result, a miner’s wife in the Reno area, tired of sewing her busband´s trousers together, took them to Jacob Davis, a tailor, and asked if he could fix this problem. Mr Davis came up with the idea of putting rivets on the areas that endured the most strain, such as pocket corners and the base of the fly. The rivets helped hold the fabric together, and meant the trousers were less likely to tear.

In 1873, Davis set up a partnership with Levi Strauss, who he usually purchased the denim fabric from. Together they acquired a patent for “improvement in fastening pocket-openings.” Levi Strauss was the first company to manufacture riveted pants in the 1800s.

After that, bar tacks — “a necessary anchor placed at the top and bottom of a belt loop” — and zippers are other essential elements that have been added to jeans over time.

 

Reference:

http://www.businessinsider.com/tiny-buttons-rivets-jeans-2016-11

https://www.independent.co.uk/life-style/fashion/those-tiny-bits-of-metal-on-your-jeans-pockets-are-actually-really-important-a6998821.html

 http://www.historyofjeans.com/

https://www.self.com/story/purpose-of-tiny-buttons-on-jeans-rivets

YOUR FULLY-FACTORED FASHION PRODUCTION SERVICE

As a fashion designer, we understand that you have a myriad of things to manage: from coming up with ideas, developing you designs, financing, sourcing fabrics and trims, finding a suitable clothes manufacturer to work with, controlling quality, arranging labeling and packaging, shipping, advertising, marketing and social media and of course, the all important part of selling your collection.

When you work with a reliable partner a lot of these headaches are managed externally, leaving you to focus on building your business. We take care of the development and production side of things for emerging brands and designers.

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At Source Studio we are proud to offer our clients an all-in-one service or fully factored clothing manufacturing service.  We will bring your ideas, your designs, to life - from the sourcing of fabric and trims through to first samples, grading, production, labeling, packaging and shipping.  This is a service larger companies usually benefit from, but the smaller brands and independent designers, who usually have the least time and resources, are usually unable to access these resources.

1. Sourcing of fabrics and trims

Clients often come to us stating that the one of the most time consuming areas is sourcing the right fabrics.

At Source Studio, in order to offer a fully factored service, we solve that problem. Clients send us swatches of their desired fabrics which our team then counter sources and imports from China, one of the largest textile markets in the world. We work with a broad selection of fabrics - wovens and knits, naturals and synthetics. This is a valued added service we offer all our clients as standard.

2  Sampling

 Based on your tech packs, our team of highly experienced pattern makers and seamstresses bring your designs to life.  After we collect all the information and are ready to start sewing, a meeting or skype call will be arranged with our native English speaking expert to make sure we understand all your ideas correctly.

Our team of pattern makers and seamstresses will then convert your designs into first samples for your approval. Any changes required are then made before we move into grading of patterns.

 

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3Production

All our factories are Vietnam based, specifically in Saigon. We work with low volumes from 30 units per style and colour (we also manage high volume production).  We know that at the early stage of your business, small quantity clothing manufacturing is essential in order not to be left with stocks at the end of the season and we are proud to be able assist emerging designers in this. Low volume production and the associated cost benefits is not usually available in Asia, nor is a fully factored service. At Source Studio we have set up a network of partner factories and workshops who accept low volume orders via us, thereby allowing our designers to benefit from the advantages of producing in Vietnam.

4Quality control

Quality control is a very important factor to consider in clothes manufacturing and many brands struggle to find the right partners.  Fashion brands are especially concerned about product quality when they produce clothing abroad as it is very difficult to control from afar.  Working in middle to higher end sector and with our production being sold in some of the worlds most renowned shops and department stores, high quality is of special concern to our brands and therefore to us. Each piece passes through 2 levels of quality control to ensure our designer´s standards are always met, season through season.

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5Lead times

Emerging or niche brands usually have lower volume orders of under 250 units per style.  This is a very low volume for most factories and these clients are often pushed to the back of the queue when larger orders are received. This causes late deliveries and penalties to the emerging brand as well as a poor, often first impression to their retailer clients. At Source Studio we commit to the delivery dates given. We understand that our commitment to you is your commitment to your client